Vial on Pharmaceutical Production Line

Filling & Packing.

We offer a range of services including filling and packing, specialist storage, serialisation and manufacturing. View our latest infosheet.

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Pharmaceutical Filling and Packing

Blister Packing.

Overview:

  • Specialist manual and fully automated blister packing machines
  • Small to high-volume batch runs
  • Large library of existing tooling configurations
  • Bespoke tooling design service
  • AI camera detection systems
  • Dedicated product feed systems
  • Automatic secondary cartoning & PIL insertion
  • Serialisation and aggregation at end of line

Dosage forms:

  • Tablets
  • Caplets
  • Hard-shell capsules
  • Soft gel capsules

Materials:

  • PVC / PVDC
  • Triplex
  • Specialist high barrier
  • Cold form (Alu-Alu)

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Bottle of Pills Spilling Out

Bottle & Tub Filling.

Overview:

  • Fully automated and semi-automated filling options
  • In-line application of a variety of capping and closure systems
  • In-line labelling and coding of variable data
  • Automated cartoning & PIL insertion
  • Induction heat sealing
  • Checkweighing
  • Serialisation and aggregation at end of line
  • Dust extraction units for uncoated or dusty products
  • Air handling units to ensure optimal packing environment

Dosage forms:

  • Tablets
  • Caplets
  • Hard-shell capsules
  • Soft gel capsules
  • Liquids
  • Powders

Materials:

  • Glass
  • HDPE
  • PET
  • PCR

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Pharmacetuical Packaging

Reworking and Repacking.

Overview:

  • Changing packaging materials due to artwork or regulatory updates
  • Over labelling of ampoule, vials, bottle, cartons using high tack blockout label substrates
  • Removal and replacement of cartons and PILs
  • De-blistering and re-blistering
  • Reconfiguration of packing formats
  • Product inspections
  • Scanning serialised cartons for decommissioning and re-serialising with new cartons
Labelling Machine

Secondary Packing.

Overview:

  • Fully automated, semi-automated and manual packing of primary-filled units
  • Bright labelling of pre-filled, sealed ampoules and vials
  • PIL insertion
  • High-potency, cytotoxic, penicillin, hormone, and Schedule 2-5 controlled drugs
  • Serialisation & aggregation

Primary-filled units handled:

  • Blisters, bottles and tubs
  • Ampoules and vials
  • Sachets
  • Pre-filled syringes and tubes
  • Medical devices

Secondary packaging formats:

  • Cartons, blister cards / wallets
  • Point of Sale (POS) displays
  • Shelf Ready Packs (SRPs)
  • Clipstrips

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Pouring a Sachet of Powder into a Drink

Sachet Filling.

Overview:

  • Vertical Form-Fill-Seal
  • 4-sided seal sachet
  • Tear notch if required
  • Variable data coding
  • Secondary packing into cartons & PIL insertion
  • Serialisation & aggregation at end of line

Dosage forms:

  • Powders
  • Granules

Materials:

  • Paper
  • Aluminium
  • Paper-aluminium-paper
  • Clear film

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